Chordata MES Implementation

Problem

A global leader in the MedTech industry sought a Manufacturing Execution System (MES) solution for a new OEM production line. The client required a partner who could collaborate seamlessly with the OEM, add value beyond integration, and provide deep expertise in MES systems. A key requirement was leveraging the Ignition platform for both real-time monitoring and historical production data. This solution needed to be flexible, scalable, and built with long-term data access and operational insight in mind.

Proposed Solution

Polaris Automation proposed and implemented Chordata MES, a solution purpose-built on the Ignition platform by a Premier integrator. Chordata’s architecture—featuring a flexible and scalable User-Defined Data Type (UDT) model—enabled efficient data exchange and streamlined collaboration with the OEM.

This flexibility allowed for a modular buildout, rapid integration, and alignment with the client’s evolving requirements. Our team worked side by side with both the OEM and the end user, facilitating clear communication and fast decision-making throughout the implementation.

Outcome

Polaris didn’t just deliver a system—we provided strategic MES guidance. Acting as the MES experts in the room, we helped the client clarify and prioritize their requirements as the project progressed. Our consultative, solutions-oriented approach positioned us as a true partner, rather than a transactional vendor. Key features and results include:

  • Operational Visibility: Customizable dashboards delivered real-time insights into line performance, including machine states, OEE, scrap rates, and cycle times. These tools
    empowered the client to identify bottlenecks and optimize production processes.
  • Dynamic Historization: Automated historization of test results and batch reports gave the client access to critical production data when and where they needed it, supporting
    traceability and quality assurance.
  • Adaptability: As client requirements evolved, Polaris was able to adjust the solution architecture and feature set quickly—demonstrating the agility and responsiveness that set us apart from traditional vendors.
  • Remote Accessibility: Polaris offered an optional cloud-replicated dashboard, enabling key stakeholders to securely access production data remotely. This remote access feature allowed for proactive decision-making across locations and time zones, enhanced collaboration between teams, and improved executive visibility into operations—without the need to be onsite.

Conclusion

This initiative was a success, both technically and strategically. By deploying a Chordata MES solution tailored to our client’s needs, we helped them realize the value of MES beyond basic monitoring—transforming data into actionable insights. This engagement reflects Polaris Automation’s commitment to collaborative partnerships, technical excellence, and delivering solutions that grow with our clients.

Testimonial

“The professionalism of the Polaris team is truly exceptional; they cultivate a client-centric environment where customer needs are paramount. Their receptiveness to feedback is matched only by their insightful guidance, which empowers customers to refine requirements and align with stringent industry best practices. Polaris transcends the typical vendor relationship, acting as a dedicated MES solution partner, a reliable supplier, and an invaluable coach, guiding us toward optimal outcomes.

Our pilot MES implementation on the Falcon project was a resounding success, largely attributable to Polaris’s expertise. The leadership team was thoroughly impressed by their systematic approach to developing the MES, particularly in its robust capabilities for collecting critical data on equipment performance and device assembly. This initial engagement has set a high benchmark for future projects.

Furthermore, the Polaris team has been instrumental in enabling us to streamline our manufacturing processes, gain real-time visibility into our production floor, significantly improve data accuracy for better decision-making, reduce downtime through proactive insights, achieve a higher level of operational efficiency, and enhance our traceability and compliance capabilities. Their contribution has been pivotal to our operational advancement.”

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